Etke mōttan wa ko rejimwe rej ruo alen wōnan ejja mōttan eo wot ñan jikin jerbal ko: Ta eo IATF 16949 im PPAP rej lukkun aikuji

Bwebwenato

Juun 15, 2006

Ejja bracket eo wot, ejja tolerance eo wot, ruo alen joñan wōnan. Gap eo ejjab bed ilo machine tool eo — ej bed ilo report eo an article eo moktata, ekkatak eo kin maroñ eo, batch traceability eo im annual re-audit eo ej jepooļe. Enin ej ta eo kajjojo ian men kein rej lukkun wōnan, im ia eo juon ri wia emaron in kajjitōk ediklok.

Juon pija, ruo ial in bōk

Iien eo moktata juon ri wia ej bōk juon pija in jerbal ñan juon būrookraam in wa, ej einwot ejja jerbal eo wot ippāñ juon etan ri wia eo eoktak. Naan ko rej kwalok jabdrewot. Juon mõttan in jerbal ej bōk jikin ilo joñan im men ko; juon mõttan wa ej bōk jikin ilo maroñ in jerbal im juon chain eo emōj an jeje. Ejja aluminum bracket eo wot ilo plus ak minus 0.05mm ej kwalok juon joñan ñan jerbal in jerbal ko im enañin ruo alen ñan jerbal in wa ko — im oktak eo ejjab bed ilo machine eo. Ej bed ilo report eo moktata, ekkatak eo kin maroñ eo, maroñ in lale batch eo im bar etale eo an yio otemjej.

Enin unin an kajjitōk eo moktata ñan juon būrookraam in wa ejjab elañe juon ri wia emaron kōmmane mōttan eo, ak wōn eo rej kōmmane ñan e. Wāween ko ñan quote ko rej lukkun oktak jen dron. Juon ri wia eo ejelok an jelā kin wa ko ej bōk IATF 16949 einwot juon peba in kamool eo emaron wia tokelik; juon ri wia eo ewōr an jelālokjen ejelā bwe ej juon chain eo ej aikuj in likit juon rekoot jen an bōk men ko rejjab jerbal ñan an jilkinlok men ko rej dedelok. Wōnan eo elaplok ej wōnan chain eo, jab wōnan margin eo.

IATF 16949 ej juon Chain, Ejjab juon Certificate

Peba in kamool eo ej kalikar wōt bwe melele ko an system eo rej dedelok. Jilu men ko rej kōjepel ri wia ro ilo jerbal: ekkatak ko kin maroñ in machine (CMK), lale jerbal ko ilo line eo, im rekoot ko rejimwe ñan kajjojo deviation. Ilo mõttan ko an wa ko men kein rejjab emman ñan wor ibbeir; rej ticket in deloñ, im rej jilu binder ko moktata juon tier-juon auditor ej kōpellok.

Ilo joñan mōttan eo, traceability ej melelen bwe kajjojo batch emaron uwaaki emān kajjitōk ko: ta joñan bwil in men eo, ta kein jerbal eo im ta kein jerbal eo, ta shift eo im ta operator eo, im ta eo data in etale eo ear ba ilo ien eo. Ilo jerbal in jikin jerbal ko uak kein remaroñ mour ilo juon kaat in ial. Ilo jerbal in wa ko rej aikuj jokwe ilo juon jukjuk in bed eo emaron in kajjitōk ilo batch. Enin unin an wōr wōnan CNC machining ñan mōttan wa ko ej iien otemjej wōr juon mōttan eo ej jolok ñan rekoot ko jen ñan mōttan.

PPAP: Ta ian Laajrak ko Kwoj Aikuji

PPAP ekkā an kōmmane einwot juon wōt package in submission eo elap. Ej lukkun lalem joñan: joñan juon ej juon wōt warrant, joñan jilu ej ​​aolep men ko — rekoot in kōmmane, PFMEA, karōk in lale, MSA, maroñ in jerbal eo jinoin, tokjen ko, kein jerbal ko im test in jerbal — im joñan kein kajilu ej ​​kobaiktok juon etale ilo jikin eo. Elōñ būrookraam ko rej bed ilo joñan eo kein kajilu, ak elōn ri wia ro rejjab kile bwe rej maroñ in kalaplok joñan eo ñan joñan eo ej kauwōtata.

Wāween eo emman ej ñan kōllaajrake ekkar ñan tokjen likjab. Mōttan ko rejimwe im rejimwe rej etal ñan joñan jilu ak ilõñlok. Mõttan ko rej kōmman nuknuk remaroñ wōtloñ ñan joñan eo kein karuo, ilo an jerbal ñan color im texture masters. Mõttan ko ilo mweo ippāñ karōk eo emman im jerbal eo emman rej emman ilo joñan eo kein karuo. Jeje joñan eo ilo RFQ eo im nan ko rej einlok wōt juon: ilo juon pija, juon joñan-juon quote im juon joñan-jilu joñan emaron oktak kin jiljinoñoul bōjāān ilo ien eo rej einlok wōt juon ilo peba.

M̧ōttan ko Rej Kōjparok im M̧ōttan ko Rej Waļo̧k: Ruo Wāween ko Reoktak

Juon mõttan in kejbãrok ej etale ñan kalikar bwe ejamin likjab: juon buki bōjāān in etale joñan ko raorōk, bar lale joñan an jerbal, im mālijjon in mōjno ak salt-spray ñe ej menin aikuj. Juon mõttan eo ej walok ej etale ñan kalikar bwe aolep unit ko rej einlok wõt juõn: color meter, gloss, texture masters im limit samples. Kobaik melele kein ruo ej un eo elaptata an walok akwāāl ko kin bōk — caliper ko rej kōjerbali ñan ekajete wāween an walok, ak mej ko rej kōjerbali ñan ekajete juon joñan in kejbãrok.

Ñan mōttan ko kar kōmmani jen die casting ak stamping, oktak eo ej laplok an alikar, kinke jorrāān ko einwot cold shuts im gas porosity im jorrāān ko ilo structural einwot shrinkage porosity remaroñ walok ilo ejja turin mejān wōt. Kein kajuon ej ekajete nae juon sample eo edik; kein karuo ej aikuj X-ray ak sectioning. Kōmman kakōlkōl ilo pija eo kin turin mejān eo ej kōmman an emman im turin mejān eo emaron in bōk machining allowance ej kōmman elaplok akwāāl ko jen jabdrewot joñan ekōnono ko elikin an kar walok. Ñe mōttan eo ej juon kein kōjparok wa ilo ial, pija eo emaron bar kwalok juon joñan DOT, im rekoot in bōk eo ej aikuj kwalok mark eo im test eo itulikin.

Juon laajrak ekkā an jako: laajrak eo edik. Juon ri-wia wa ko rejjab kōmmane make men ko an, kōmman bwil, kōmman bwe en mōrā, im ri-kōmman wa ko rej aikuj in bōktok er ilowaan ejja system eo wot — men ko rej itok rej aikuj juon PPAP ak juon rekoot in mālim eo ej einlok wōt juon, kōmman bwil ej aikuj CQI-9, plating ej aikuj CQI-11. Ñe juon ri kōmman wa ej audit juon tier juon, ej lor BOM eo ñan ruo ak jilu level ko; elañe jabdrewot joñan ejjab maroñ in kōmman rekoot eo, men eo ej walok ej bed wot ilo joñan eo juon. Wōnan management eo ilowaan quotation eo ej kōn menin wiaik maroñ in aolepān chain eo, jab jimwe eo an juon wōt machine.

Takt Iien Mokta jen Wōnan Unit

Būrookraam in kein jerbal ko rej jino jen joñan wōnan. Būrookraam in wa ko rej jino ilo takt time. Juon line in kobaik ej ettor ilo juon joñan eo ejejjet, im juon mõttan eo ej itok juon awa tokelik ej bōjrak aolepen line eo, im joñan wōnan juon bōjrak ej joñe ilo minute ko. Innem juon ri wia wa ejjab kajitōk ewi joñan an mõkaj an juon ri wia maroñ jilkintok juon alen; rej kajitōk elañe ri wia eo emaron jilkintok ilo ejja joñan eo wot aolep week iumwin joñoul ruo allōñ.

Menin ej ukōt maroñ ñan juon kajitok in tōl: ej ke joñe joñan an emman kein jerbal ko, emaron in oktak jen jimettan awa, ewōr ke juon kein jerbal eo ejjab jerbal ilo jerbal eo eaorōk. Lelok ilo ien eo ejejjet ilo jerbal in ejjab juon kallimur in jerbal, ej juon menin aikuj ñan deloñ. Juon wōt bōbrae ej bwe ñan an maroñ in kōmman bwe en jino jerbal in backup supplier eo, im ñe jerbal in ej jino, supplier eo jinointata ejjab bar jeblak ñan jikin eo moktata.

Jen Prototype ñan SOP: Allōñ ko Jilu rej Rupe Būrookraam ko

Prototype ko raiboojoj im juon ramp-up eo ejjab jimwe ej likjab eo an wa ko. Unin ejjab kin technology ak kin lelok: prototype ko rej kōmmani kin pein engineer ro ion kein jerbal ko rej jerbal ilo aolep men ko, ilo ien eo volume production ej jerbal ilo kein jerbal ko rejejjet ilo juon joñan eo ejejjet. Elañe oktak eo ikõtan lal kein ruo ejjab kar kōmmane mokta, tokjen eo ej juon prototype eo ej eļļā im juon article eo moktata ejjab.

Design ñan etale kin kōmman ej bed ilo prototype phase eo, jab allōñ eo mokta jen volume eo. Bōk ta eo rapid prototyping ej kwalok — jab jimwe joñan depakpak in wall eo, clamping distortion, jikin burr ko — im jeje e ilo tooling design input eo. Kōmman juon batch edik ilo ien prototype eo, ekkā an juon mõttan jilu in MOQ eo, ñan kamool rhythm eo emool. Iien eo kar kōjparok ilo allōñ kein jilu ej ​​laplok tokjen jen jet point ko kar jolok jen wōnan.

Shortlist: Jen Trading Desk ñan Program Supplier

Ñe emoj dedelok kajitok ko, laajrak eo edik ej itok ñan wōn eo emaron uwaak ilo jeje. Juon ri-kōmman CNC parts jen China eo ej bōk eddo in machining eo an, heat treatment im inspection eo an emaron kōmman data in maroñ in jerbal eo, juon PFMEA im juon plan in lale ilo an jab bōk jerbal in peba ko; juon kombani in wia emaron wōt jilkinlok jabdrewot men ko jikin jerbal eo ej jilkintok, im ekkã an jilkinlok tokelik. Kajjitōk kin report in audit ko jilu eliktata im juon laajrak in ri wia ro kar kōjenolok jen jikin jerbal ko — juon ri wia eo ewōr an jerbal in wa ko remol enaj wōr ippāer men kein ruo.

Geography ej kwalok ediklok jen joñan eo ri wia ro rej kōtmene kake. Factory ko ilo Guangdong im Zhejiang rej jerbal elap, im ewōr jikin wia ko remman im nana; ta eo eoktak ej wāween an menin aikuj ko ipeļaakin — kein jerbal ko, kōmman bwe en bwil, kōmman bwe en bwil — im kin menin ewi joñan an mõkaj an juon apañ maroñ in jemlok. Ñan juon European ak America OEM, test eo ej elañe juon China factory direct quotation ej itok ippāñ ejja documentation package eo wot einwot juon jen juon program supplier eo emōj an ejaak. Elañe ejjab, gap eo ejjab wōnan, ej OEM parts supply eo emman. Enin ej ien eo juon strategy in supplier eo elap an oktak ej bōjrak an jerbal in peba im jino an unin an juon line wōnmanlok wōt.