Lu tax defar ay aparey elektronik yu ndaw jafe am?

Bagaas

April 11 2021

Ekipu hardware yu bari yónnee nañu ay nataal juróomi usine, ñaar ci ñoom dégg nañu leen. Jafe-jafe bi bariwul lumuy nekk ci produit bi — mooy komànd yu ndaw yi mënu jubboo ak njëg yiñ tabaxoon ci liggéeyukaay bi.

Ginaaw ñu bañ la lu bari, jafe-jafe bi du nekk sa bopp

Expérience bi barina lool ba nekk motif: dessin yi jeexnañu, BOM bi matna, te laaj bi demna ci juróomi usine. Ñaar duñu musa tontu. Two quote three times the expected price. Juroom bi laaj ndax mën nga def juróomi junni. Suko defee ekip yu bari dañu jàpp ni seen komànd dafa tuuti lool. Dafay — waaye lu ndaw du sabab, waaye màndarga la. Komànd yu ndaw yi dañuy wane ni ñu tabaxee njëgu usine bi.

Njëg li ñuy tëral ngir defar aparey elektronik ñu ngi ko jagleel ay liggéey yu bari. Stencil yi, fixture yi, prograami test yi ak lotte macceer yépp dañu leen wara waajal, te njëgu waajal bi daanaka amul benn lumuy lëkkale ak dayo komànd bi. Usine buy defar téemeeri junni plaque ci weer wu nekk, te mu am komànd bu juróom ñatti fukki, dafay yor benn njëgu tabb ci benn wàll ci produit bi. Yaay yab njëg bi yépp ci yaw wala mu baña fay. Loolu du jikko; the machine was never built to this tolerance.

Materiaal moo gëna tar ci dem ak jumtukaay

A BOM with a few hundred line items is a few hundred independent supply lines. Komànd yu bari mën nañu leen jàppale ci palaŋu defarkat bi ba noppi tëj leen ñaari ayu-bis. Komànd yu ndaw yi dañuy faral di jënd ci distributër yi - njëg yu gëna rëy, lots yu wuute, provenance bu leerul. Li gëna doywaat mooy cër yi am plomb bu yàgg: contrôleur bu mag bi, management puissance bi, mémoire bi, ak bépp aparey bu ñuy sooga génne bu ñépp bëgg ci saasi. Those are the ones that stall a schedule.

Kit rate is a hard number inside a factory. Dafay natt ñaata BOM yegsi nañu ko ci palaŋu liggéey bi. A BOM at ninety-nine percent still means three items short; sudee benn ci ñoom mooy puce kuuraŋ bi, liiñ bi dafay taxaw. For the customer, a stopped line means a delayed delivery date, and a delayed date is often a collapsed project schedule. Small-batch orders are unusually sensitive to this because the order is too small to absorb a day of idle line cost.

Usine yiy jël komànd yu ndaw wuute nañu ci ni ñuy liggéeyee

Our plant has made mixed and small volume its main business, and much of what it does runs opposite to a high-volume plant. Benn ligne SMT bi dafay jël gaawaay bu rëy ak juróom ñatti fukki misaali ingenieur, te njëgu coppite bi dafay aju ci densité komànd boppam. Dañuy jënd mbir ci chaine yu baax, ba noppi ñu saytu ko bu baax balaa ñu koy bàyyi ci ligne bi, ndax pièce yu baaxul yi ak yuñ jëlee ci liggéey bi, liggéey la bumu deful. Sampling, pilot runs ak volume production yépp ñu ngi toog ci biir benn usin, kon parametre yi ak norme kalite yi dañuy wéy di nekk benn ci etap yi, duñu dem fu sori.

Benn ci lii nuruwul lu xarañ, waaye mbir mu nekk amna njëg. Holding common components in stock ties up capital and eventually creates obsolete inventory. Dox inspection bu mat sëkk ci komàndu juróom fukki tablo du am njariñ. Production bu tëju mooy usin bi moo wara yor tabax yi, jumtukaay yi ak nit ñi. Doing all three consistently says the small-batch business is treated as a real line of business, not a favour.

Luy Batch bu ndaw buy jënd

Ci ekip bu ndaw, valeur bu benn lots bu ndaw musul nekk ci njëgu benn yoon kese. Dafay jënd ñatti mbir: tontu bu leer, ñàkka mëna tënk, ak oraŋ bu kenn warul jouer ci. Saytu benn xalaatu jëmmal ak juróom fukki tablo moo gëna xéewale parye juróomi junni ci benn xalaat. Jafe-jafe yi dañuy gaaw feeñ ci volume bu néew, rayon explosion bi tuuti, te njuumte yi yomb nañu. Ak production volume bi mën nañu ko am solo ginaaw bi etape lots yu ndaw yi jeexalee ci def njuumte yi.

Kon sooy tànnee ab naataango EMS, njëg bi dafa am solo, waaye saytu yi gëna am njariñ ñooy ndax usin bi dafay liggéey ci ay lots yu ndaw: ndax ay komponent yuñ bokk dañuy denc, ndax toppalante inspection bi yépp ñu ngi koy def ci komànd bu juróom fukki tablo, ak ndax sampling ak volume production ñu ngi koy def ci benn parametre ak benn nit. Detay yooyu ñooy wane ndax ñaareelu komànd bi ak ñatteelu komànd bi dina ñu jaar yoon. Mën nañu yonne nataal yi wala misaali mbir yi ñuy laaj ci sunu sit, ak saafara ak devis ñu koy delloo ci diir bu weesuwul ñaar fukki waxtu ak ñeenti.

Ban nimero ci kaw benn quote mooy fixe

Liir benn sitaasioŋ bu ndaw liiñ par liiñ, mu xaaj ko ñatti xeeti nimero. Ingénieur yi ak stencil yi, njëgu fixture yi ak prograami test yi, benn yoon kese lañuy fay: benn yoon kese lañuy fay, ñu dem. Materiaal ak PCB njëg yi dañuy soppiku te dañuy toxu ak njëgu marse bi ak bariwaay bi. Ñatteelu xeetu nëbb ci gis-gis bu leer - per-board chargement ci kaw. Nimero boobu ñu ngi koy xayma ci volume biñ jàpp, te sudee sa komànd dëgg mooy fukkeelu pàcc bi ñu jàpp, chargement bi dafay gonf ci noonu la. Lu gëna bari ci ñàkka deggoo ci benn sitaasioŋ mooy ñàkka deggoo ci denominatër bi.

Laaj bu am solo booy laaj mooy lan mooy soppiku sudee komànd bi dafa yokk ba juróomi téemeeri wala junniy nit. Sudee tontu bi mooy njëg bu gëna wàññeeku te amul benn coppite ci mbir yi ñuy jëfandikoo benn yoon, devis bi dafa jaar yoon. Sudee furnisër bi bëgga delloosi fere ingenieur yi ci volume bu gëna rëy, nimero bi dafa padded. Sunu quotation yi dañu leen xaaj ngir wàll wi ñuy jëfandikoo benn yoon mën nañu ko gis ci ligne boppam: mën nga gis li ngay fay benn yoon, li ngay fay ci board bu nekk, ak liy réer saa yu komànd bi màggee.

Njëg li nëbbu ci benn komànd bu ndaw mooy oraŋ bi, du njëg bi

Mën nañu waxaale njëg bu seer. Bis buñu mënul xam mënul am. Ekipu hardware yi dañuy faral di ancre seen pexe ci demo, fësal jënd ak jaay, wala bis buñu jota digoon kiliyaan bi, te ayu-bis bu nekk defarkat yi dañuy yóbbu losisel bi gëna dëgër, jëmmal usine ak waajal jaay. Li yées ci yeexal bi mooy lu jaxasoo: su furnisër bi waxee lu tollu ci ñaari ayu-bis, kenn mënul tàmbali liggéey bi ci topp, projet bi dafay tëju ci xaar bi.

Komànd yu ndaw yi dañu bari luñu koy yëg ndax dañuy faral di nekk komànd yuy saytu. Conclusion yi ci daw bu njëkk bi ñooy wane ndax volume bi dina ci topp, moo tax ekip bi dafay xool bépp detay. Usine buy raŋ komànd juróom fukki tablo ci ginaaw juróomi junni tablo, dafa jox sa oraŋ ritmu keneen.

Ñatti laaj dañuy wane ndax usine bi dafay def komànd yu ndaw: ndax dañuy tëye ay komponent yu bari ci stock, ndax dañuy saytu lépp ci komànd bu juróom fukki tablo, ak ndax sampling ak volume production dañuy jëfandikoo benn nit ak benn parametre. Sudee ñatti tontu yépp waaw lañu, fàww ñu bind bis bi ñuy joxe mbir yi ci kontraa bi; su amee tontu bu aju ci, defar ab tampon ci pexe bi.