Etke ej pen ñan bōk Small-Batch Electronics Manufacturing?

Bwebwenato

Eprōl 11, 2021

Elōñ tiim in kein jerbal ko rar jilkintok pija ko ñan lalem jikin jerbal ko im rar roñjake jen ruo. Apañ eo ejjab lukkun kin men eo rej wiakaki — ej bwe order ko redik rejjab ekkar ñan joñan wōnan eo kar kalek ie.

Elikin an kar lōñ rejetake, apañ eo ej bōjrak an am

Men eo ej walok ej juon pattern: pija ko rej dedelok, BOM eo emoj an dedelok, im kajjitōk eo ej etal ñan lalem jikin jerbal ko. Ruo rejjab uwaak. Ruo rej kwalok jilu alen joñan wōnan eo kar kōtmene kake. Kein ka lemn ej kajitok elañe kwomaroñ kar kōmmane lalem taujin. Ilo ien eo elaptata tiim ko rej lemnok bwe order eo air edik. Ej — ak dik ejjab unin, ej kakōlkōl eo. Order ko redik rej kwalok kin ewi wawein an kar kalek joñan wōnan juon jikin jerbal.

Wōnan kōmman kein jerbal ko rej kōmman ilo joñan ko relap. Stencil ko, kein jerbal ko, būrookraam in mālijjon̄ ko im kein jerbal ko rej aikuj in kōpooji, im wōnāān kōpooj eo ejjab lukkuun wōr an jelet ioon jon̄an order eo. Juon jikin jerbal eo ej kōjerbal jibukwi taujin board ko ilo juon allōñ eo ej bōk juon order ñan lemñoul ej bōk ejja joñan wōnan kōmmane ñan juon mõttan in men eo ej walok. Ej bōk aolepen wōnāān eo ioom̧ ak ej dikļo̧k. Ejjab juon lemnok; kein jerbal eo ear jab kōmmane ñan joñan in.

Men ko rej penlok ñan bōk jen kein jerbal ko

Juon BOM ippāñ jejjo buki line item ko ej jejjo buki line in lelok ko rej make iaer. Order ko relap remaroñ in kōmmane ekkar ñan karōk in kōmman eo an rikōmman eo im bōjrak ruo wiik. Order ko redik ekkã air aikuj in wiaiki jen ri wia ro — elaplok wõnãn, batch ko reoktak jen dron, jab alikar ia eo rej itok jen e. Men ko rejjab emman rej mõttan ko rej to jen ien eo: main controller eo, power management eo, memory eo, im jabdrewot device ko rekãl rej walok me aolep rej kõnan ilo juõn wõt ien. Men kein rej men ko rej bōbrae juon schedule.

Kit rate ej juon oran ebin ilo juon jikin jerbal. Ej joñe joñan BOM eo ear itok nae karōk in kōmmane eo. Juon BOM ilo 99 percent ej melelen jilu men ko redik; elañe juon iaer ej power chip eo, line eo ej bōjrak. Ñan ri wia eo, juon line eo ej bōjrak ej melelen juon raan in bōktok eo ej bōjrak, im juon raan eo ej bōjrak ekkā an juon schedule in jerbal eo ej bōjrak. Order ko redik rejjab lukkun inebata kin men in kinke order eo edik ñan an maroñ in bōk juon raan in idle line cost.

Factory ko rej bōk order ko reddik rej jerbal ilo juon wāween eo eoktak

Jikin kallib eo am ear kōmman bwe en jerbal eo elaptata an menin eddek ko redik im men ko redik, im elap ian men ko ej kōmmani rej oktak jen juon jikin kallib eo elap. Ejja SMT line eo wot ej bōk high-speed production runs im fifty-board engineering samples ko einwot juon, im wōnan oktak eo ej bōk jikin jen joñan an lõñ order ko an make. Men ko rej wiaiki ilo ial ko rejimwe im etale mokta jen air jolok ñan line eo, kinke men ko reriab im men ko emwij bōk jen bar juon rej juon business eo ejjab kōmmane. Sampling, pilot runs im volume production rej bed ilo juon wōt plant, innem process parameters im quality standards rej bed wot ilo aolep stage ko jen air drift.

Ejelok ian men kein ej einwot emman, ak kajjojo men ewōr wōnan. Kōjparok men ko rekāāl ilo stock ej kōmman bwe en wōr wōnāān im āliktata ej kōmman men ko rejjab jerbal. Kōmmane etale eo eobrak ilo juon order in lemñoul-board ejjab emman. Closed-loop production ej melelen bwe jikin jerbal eo ej aikuj in bōk mweo, kein jerbal ko im armij ro. Kōmmane men kein jilu ilo jimwe ej ba bwe business eo edik ej bōk jikin einwot juon line in business eo emool, jab juon men in jouj.

Ta eo juon batch edik ej wiaiki

Ñan juon tiim edik, aorōk in juon batch edik ejañin kar bed ilo joñan wōnan wōt. Ej wiaik jilu men ko: juon uwaak eo emol, juon likjab eo emaron in bōbrae, im juon schedule eo ejelok armij ej aikuj in ikkure kake. Kamool juon lemnok kin lemñoul board ko ej diiklok jen am bet lalem toujin ilo juon guess. Apañ ko rej walok ilo mõkaj ilo joñan eo edik, joñan an dik ainikien, im joñan an maroñ in kōmman oktak ko rejjab lap wōnan. Im kōmman joñan ej wōr wōt tokjen elikin an small-batch stage eo kadedelok an kōmman bōd ko.

Innem ñe kwoj kãlet juon EMS partner, wōnan ej aorōk, ak lale ko relaplok rej elañe jikin jerbal eo ej jerbal ilo batch ko redik: elañe kein jerbal ko rej bed ilo stock, elañe aolep inspection sequence eo ej jerbal ilo juon fifty-board order, im elañe sampling im volume production rej kōmmane jen ejja armij ro wōt ippāñ ejja parameter ko wōt. Melele kein rej kōmman bwe kein karuo im kein kajilu ren emman. pija ko ak sample ko rej aikuji remaroñ in jilkintok ilo site in ad, ippāñ juon uwaak im quotation eo ekkā an bar jeblak ilowaan wōt rualitōk-emān awa.

Ta oran ko ilo juon quote rej lukkun jejjet

Riiti juon quote edik line kin line im ej jebel ñan jilu kain number ko. Wōnāān jerbal in injinia im stencil, wōnāān kein jerbal ko im būrookraam̧ in mālijjon̄ ko rej lukkuun juon wōt alen: kōļļāiki juon alen im rej jako. Wōnāān men ko im PCB ej oktak im ej etal ippān wōnāān market im joñan. Kain eo kein kajilu ej ​​tilekek ilo alikar — per-board loading eo an overhead. Oran in ej bōk jikin jen juon joñan eo kar lemnok kake, im elañe order eo am emol ej juon mõttan joñoul in joñan eo kar lemnok kake, loading eo ej laplok ekkar ñan joñan eo. Elōñ jab errā ko kin juon quote rej lukkun jab errā ko kin denominator eo.

Juon kajitok eo emman ej ta eo enaj kar oktak elañe joñan eo enaj kar laplok ñan 500 ak juon toujin. Elañe uak eo ej juon wōnan unit eo ediklok im ejelok oktak ñan men ko rej wiakaki juon alen, quote eo ej lukkun mol. Elañe ri wia eo ekōnaan bar kōlla wōnāān engineering ilo juon joñan eo elaplok, kar kobaik oran eo. Quotation ko ad rej kōjepel bwe mōttan eo juon wōt en maroñ in walok ilo line eo an make: kwomaroñ lo ta eo kwoj kōllā juon alen, ta eo kwoj kōlla ñan juon board, im ta eo ej jako ilo ien eo order eo ej laplok.

Wōnan juon Order edik ej schedule, jab wōnan

Juon quote eo elap wōnan emaron in kōmmane. Juon raan eo ejjab maroñ in kōtmene kake ejjab maroñ. Hardware team ko rej kōmman aer karōk ñan juon demo, juon trade show, ak juon raan eo emōj aer kallimur ñan juon customer, im kajjojo week manufacturing slips rej bōktok software hardening, industrial design im marketing prep ippān doon. Men eo enana jen an bōjrak ej an jab alikar: ñe juon ri wia ej ba enañin ruo wiik, ejelok armij ej peran in jinoe jerbal eo tok juon, im jerbal eo ej bed wot ilo an kõttar.

Order ko redik rejjab lukkun inebata kin men in kinke rej order in kamool. Jemlok ko jen ettōr eo moktata rej bebe elañe volume enaj walok, innem tiim eo ej lale aolep men ko redik. Juon jikin jerbal eo ej kōmman juon order in fifty-board ilikin juon five-thousand-board run ear lelok schedule eo am ñan bar juon armij.

Jilu kajitok ko rej kwalok elañe juon jikin jerbal ej lukkun kōmman order ko redik: ke men ko rej bed ilo stock, ej ke aolep inspection sequence eo ej jerbal ilo juon fifty-board order, im ke sampling im volume production rej kajerbal ejja armij ro wōt im ejja parameter ko wōt. Elañe aolep jilu uak ko rej aet, juon raan in lelok ej aorōk in likite ilo contract eo; elañe ewōr uwaak ej bwe ej pedped wōt ioon, kōmmane juon buffer ilo karōk eo.