Janwari 6, 2024
Kit ret nɔ de ɛva apia pan kot ɔ na kɔntrakt, bɔt stil na di nɔmba kin disayd ustɛm di guds rili kam.
Insay wan faktri di tɛm na kit ret — di prɔpɔshɔn fɔ wan BOM in layn aytem dɛn we dɔn rich agens di prodakshɔn schedule. I nɔ de ɛva rich kot, i nɔ de ɛva apia na kɔntrakt, ɛn bɔku tɛm na di fɔs tin fɔ no di rial de we dɛn go sɛn am. BOM we gɛt tri ɔndrɛd layn aytem dɛn we de na naynti nayn pasɛnt kit ret stil min tri pat shɔt; if dɛn tri de inklud di kɔntrol ɔ pawa divays, di layn kin stɔp.
Wetin layn we dɛn dɔn stɔp de kɔst, i at fɔ tɔk as nɔmba: ikwipmɛnt we nɔ de wok, pipul dɛn we de wet, ɔda dɛn we de dɔŋ di wata we de slip, we kɔstɔma de rɔnata. Nɔbɔdi nɔ de invoys yu wan sɛpret layn fɔ am, bɔt i de kam bak insay di fɔm fɔ mek yu pe kwik kwik wan, fɔ kɛr yu go na di plen, ɔ fɔ gi yu sɛnt bɔt nɛks tɛm. Smɔl-batch ɔda dɛn nɔ kin izi fɔ am, bikɔs di ɔda tu smɔl fɔ absɔb wan de we dɛn intarap tru volyum.
Di difikulti wit kit ret nɔto di nɔmba fɔ di pat dɛm, na di smɔl wan dɛm we nɔ de biev fayn. Mɔs pan BOM na kapasitɔ ɛn rɛsistɔ, we de ɔlsay. Wetin de stɔp wan schedule na di men kɔntrol, pawa manejmɛnt, mɛmori, RF divays, ɛn ɛnitin we dɛn rilis dis biɛn tɛm we ɔlman want wan tɛm. Big ɔda kin negoshiet kapasiti agens di ɔrijinal manifakta; smɔl ɔda dɛn kin fɛn di spɔt makit, usay di batch ɛn ivin di de kɔd kin difrɛn frɔm wetin dɛn bin de ɛkspɛkt.
Batch inkonsistɛns na mɔ insidious pas wan pat we nɔ de. Semwe pat nɔmba, difrɛn batch, kin fayn — bɔt na tayt sapɔt makit yu kin gɛt guds frɔm difrɛn sayt ɔ na difrɛn pakej. Fɔ bɔku pan di aplikeshɔn dɛn we nɔ impɔtant; fɔ wan sɛnsitiv pawa ɔ RF lɔp i kin bi landmayn. So kit rate nɔto jɔs bɔt aw fɔ kam. I de tɔk bɔt wan kɔnsistɛns sɛt fɔ pat dɛn we de kam insay wan rizin winda.
Wi plant de muv di kɔntrol pɔynt bifo tɛm. Wan BOM de kam ɛn go tru wan kit-rɛyt rivyu fɔs: dɛn de aydentify lɔng-lid ɛn risk pat dɛn ɛn dɛn prɔpos sɔbstityuyt pat nɔmba dɛn pas fɔ wet pan — if fɔ wet, ɔ go bifo wit wan paramita-kɔmpatibl ɔltɛrnativ, na yu disayd. Kɔmɔn kɔmpɔnɛnt dɛn de stok insay os; dɛn kin ɔda di wan dɛn we nɔ kɔmɔn tru di rayt chanɛl dɛn; inspekshɔn we de kam pas bifo ɛnitin go insay di westɛm. Dɛn kin kip batch rɛkɔd dɛn, so dɛn kin tray fɔ no ɛni kɔmpɔnɛnt bak usay i kɔmɔt.
I nɔ de du biznɛs wit kɔmpitishɔn pat dɛn, ɛn dat nɔto moral stetmɛnt bɔt na kɔst kɔlkyulɛshɔn: sɔm sɛnt dɛn we dɛn dɔn kip pan wan chip, dɛn kin pe bak bɔku tɛm bay wan batch riwɔk. Fɔ wan smɔl-batch kɔstɔma, traceable komponent dɛn impɔtant pas di wan dɛn we chip — smɔl batch dɛn kin lɛst aford wan prɔblɛm, as opɔsite to wan ay yunit prays.
If yu de manej yu yon hadwae projɛkt, tu abit dɛn de pe. Fɔs, friz di BOM kwik kwik wan. Fɔ chenj wan pat kin min nyu saykl fɔ bay ɛn tɔn tri wik lid to tri dez. Spend wan ekstra wik pan matirial rivyu na dizayn stej bit bit fɔ wet tu wiks na prodakshɔn stej. Sɛkɔn, gri fɔ tek ples fɔ impɔtant pat dɛn bifo tɛm: us pat nɔmba dɛn kin chenj, us fɛnshɔn dɛn kin drɔp, we dɛn kin fit leta. Dɛn plan dɛn de kin sev layf we tin nɔ de ɛn na sɔm dɔkyumɛnt dɛn we tin nɔmal.
Kit rate na manej, nɔto wet fɔ. Send di BOM, di risk-pat list ɛn di sɔbstityushɔn plan togɛda ɛn lɛ di spɔlayt stok agens am — na dat de protɛkt yu de. Wi de ritɔn sɔlvishɔn ɛn kot insay twɛnti-fo awa, wit matirial risk pɔynt dɛn we dɛn list nia, we bit fɔ diskɔba shɔt we prodakshɔn de kam fɔ stat.
Kit ret na di singl nɔmba we de prɛdikt if yu bild stat pan tɛm, ɛn di we fɔ manej am nɔ glamorous: friz di BOM bifo yu ɔda, nɔto afta. Ɛvri sɔbstityushɔn we dɛn mek mid-kit de ri-opin di verifyeshɔn fɔ di tin dɛn we dɛn dɔn ɔlrɛdi gɛt. Di sɛkɔn tin we dɛn kin du na fɔ separet di BOM insay tri taya — lɔng-lid krichɔ pat dɛn, ɔltin we kin izi fɔ gɛt, ɛn ɛnitin we di kɔstɔma de gi — ɛn trak di fɔs taya pan wan ɔna we gɛt nem ɛn wan de. Di tɔd wan na fɔ insist pan sɔbstityushɔn aprɔval stɛp we dɛn rayt, bikɔs distribyushɔn swap we luk ikwal kin chenj wan pakej futprin ɔ wan ɔpreshɔn tɛmpracha rɛnj.
Ripɔt impɔtant jɔs lɛk fɔ trak. Wan wik kit ret figa we de list wetin nɔ de bay pat nɔmba de bit wan mɔnt pasɛnt. We di nɔmba stɔl na naynti sɛvin pasɛnt fɔ tu wiks, sɔntin kin stɔp na wan saplay, ɛn na pat-lɛvel we yu si am nɔmɔ de sho am. Wi de pablish kit stetus dis we pan smɔl-batch prɔjek dɛm, wit tin dɛm we nɔ de we dɛn no bay pat nɔmba ɛn di de we dɛn de ɛkspɛkt pas wan agrɛgrɛt figa.
Kit ret nɔto jɔs wan mɛtrik fɔ bay tin, na di lida indikɛtɔ fɔ di prɔjek in ritm. Nɔto naynti pasɛnt, dɛn fɔ bil di prodakshɔn schedule bak bikɔs di de we dɛn prɔmis fɔ stat nɔ pɔsibul igen; fכs aut, tεst εn pak leba shuffle bak. Ɛn if di shipmɛnt de sav wan fiks kastoma slot, dɛn kin kɔl di penalty fɔ delay sɛpret wan.
Smɔl ɔda dɛn kin tolɛret dis smɔl bikɔs no bafa nɔ de. Volyum layn dɛn kin rɔn pat pan di kit dɛn ɛn kech di pat dɛn we nɔ de leta; wan smɔl batch kin rɔn wan tɛm, so wan pat we nɔ de kin mek di wan ol layn nɔ wok fɔ wan de. Amortized ova wan de fɔ flo spɛs, ikwipmɛnt ɛn leba, da pat de kɔst dɔzin tɛm in yon prays.
Managing kit rate nɔ gɛt trik, na akshɔn nɔmɔ: friz di BOM ali, lɔk lɔng-lid pat dɛn bifo, pri-apruv ɔltɛna, ɛn trak stetɔs ɛvride pas fɔ ripɔt ɛvri wik. Du dɛm ɛn di ɔda wan na lɔjistik, we na di pat we nid di smɔl atɛnshɔn. Luk di ditel dɛn bɔt di prɔdak we di wan we mek am
Tɛl wi yu prɔjek sɛnɛriɔ ɛn wetin yu nid, ɛn wi go mach di rayt sɔlvishɔn ɛn gi wi kot insay 24 awa.
Gɛt wan Fri KɔtDi sem faktri de kɔmplit PCBA asɛmbli, SMT patch ɛn THT wɛldin: di mawntin kapasiti we na 95,000 CPH kin aksept 50 injinɛri sɛmpul dɛn bak, ɛn di minim kin mawnt pan 1005/03015 kɔmpɔnɛnt dɛn; matirial dɛn de go tru fɔmal chanɛl dɛn, we de prɔmis ziro fek, ɛn dɛn go jɔs go ɔnlayn afta dɛn pas di inkam matirial inspekshɔn; i gɛt IATF 16949:2016 (TS-1051701), ISO9001 ɛn RoHS Sɛtifiket; pruf, smɔl batch ɛn big kwantiti dɛn de ɛksɛkutiv bay di sem grup fɔ pipul dɛn ɛn akɔdin to di sem sɛt fɔ paramita dɛn.
Lan bɔt ilɛktroniks manufakchurin savis opshɔn dɛn →