Jun 15, 2014
Ol i wokim 'shotcrete' bilong kisim pawa, na i no bilong strongim presa. Dispela wanpela samting i soim olsem wok bilong tanel i yusim sotpela 'fiber', bikpela 'dosage' na ol 'glued bundles'.
Praimeri tanel sapot i bihainim narapela tingting long ol straksa bilong graun. Taim graun i senis, 'spray layer' i mas senis wantaim em na i no ken bruk wantu tasol, olsem na 'design parameter' em i hamas eneji dispela 'layer' i kisim long wanpela 'deflection'. Yurop praktis i save makim strong bilong eneji o eneji absopsen wantaim tes long EN 14488-3; Not Amerika praktis i save wok wantaim 'flexural toughness'. Dispela em i hap we 'steel fiber' i kisim ples bilong en: 'plain shotcrete' i save lusim strong bilong en taim em i bruk, na wanpela 'fiber-reinforced layer' i save holim bikpela hap bilong strong bilong en bihain long em i bruk, we i save baim taim long rausim na putim sapot.
Rebound em i hait kos senta bilong shotcrete. Ol samting we i no pas i save pundaun i go bek, na 'plein shotcrete' i save pundaun 15% i go inap 25%; 'fiber' i save mekim em i go antap liklik bikos ol 'fiber' i save kalap long 'nozzle'. Longpela em i nambawan samting: 30 mm 'fiber' i save go antap moa long 20 mm. Long dispela as wok bilong tanel i no save yusim 50 o 60 mm 'fiber', maski ol longpela 'fiber' i save strongim gut. Praktikel kompromis em 20 i go long 30 mm wantaim wanpela diamita klostu long 0.55 mm, olsem na 'fiber' i bihainim win i go insait long graun.
Wet miks i save pasim longpela bilong ol 'fiber' moa long drai miks. Ol i save pamim ol wetpela samting i go insait long wanpela lain, olsem na ol longpela 'fiber' i save kamap long ol 'bend'; long 'nozzle' em i mas i go nabaut long rot bilong win we i pas. 20 i go long 30 mm i stret long planti wet-miks robot, wantaim 0.5 i go long 0.75 mm diamita, na i givim wanpela 'aspect ratio' bilong 40 i go long 55. Sapos 'specificed energy absorption' i antap, stretpela bekim em i moa 'dosage', i no longpela 'fiber': apim 30 i go long 45 kg/m3 i save apim eneji absorpsen long 40 pesen ova long tupela o 'rebound' tasol tripela pesen poin.
Dos bilong 'tunnel shotcrete' i save pundaun namel long 25 na 45 kg/m3. Ol 25 i go inap 30 mak i karamapim ol 'levelling' leia bihain long gutpela ston; 35 i go long 45 i karamapim ol 'fault zone', ol 'shallow cover' na ol bikpela 'deformation sections'. Antap long 45 kg/m3 wok i save go daun tru na man i wok long en i save putim wara, na dispela i save katim strong bilong en. Em i as tru na planti sait i save ripotim inap marasin tasol strong bilong en i liklik. Ol i mas putim bikpela marasin wantaim ol marasin we i save daunim wara na senisim 'viscosity', na sekim 'slump' na 'cohesion' pastaim long ol i spreim.
Wanpela 'fiber ball' insait long 'layer' em i nogut moa long i no gat wok: em i kamapim wanpela 'void' na wanpela 'weak plane' we i kamap olsem wanpela 'crack starter' taim graun i muv. Balling i gat tripela as bilong en: putim liklik hap 'fiber' i go insait long miksa, taim bilong miksim i no inap, na bikpela 'aspect ratio'. Ol i mas kapsaitim o putim ol 'fiber' long wanpela masin bilong givim marasin, na miksim inap 30 i go inap 60 seken antap long simen tasol. Ol 'glued fiber bundles' i save daunim tru hevi: ol i save putim 'row' olsem wanpela yunit, 'water-soluble glue' i save kapsait, na olgeta wan wan 'fiber' i save bruk wanwan, na dispela i save mekim 'uniformity' i kamap gutpela moa long 40% winim ol 'loose fiber'. Long dispela as ol 'wet-mix' robot i save laikim ol 'glued bundles'.
Ol 'steel fiber' i no save senisim ol 'steel arches'. Long graun klas IV na V, 'arch' i save givim 'global stiffness' na 'fiber' i save givim 'toughness' long 'layer' yet; ol i save mekim ol narapela narapela wok. Tasol, 'fiber' inap long senisim 'mesh' insait long 'layer', na rausim wok bilong hangamap, pasim na putim ol samting na rausim ol spes i stap baksait long 'mesh'. Kombinesen we ol i save bungim long dispela hap em i 'steel arch' na 'fiber-reinforced shotcrete' we i no gat 'mesh'. Em i save givim gutpela pe long senisim ol 'profile', we 'mesh' i no inap bihainim wanpela ston we i no stret tasol 'fiber concrete' inap.
'Rebound' em i nambawan samting we i save soim kos bilong 'tunnel shotcrete', na namba wan samting bilong en i no 'fiber' tasol em i 'process'. Long wet miks ol samting i bruk pinis taim ol i pamim na ol i putim 'accelerator' long 'nozzle', olsem na planti ol 'lumps' em ol giaman bal we ol i holim wantaim long 'paste' na ol i bruk taim ol i flai. Drai miks em i narapela kain: ol i putim wara long 'nozzle', 'hydration' i no wankain, na 'fiber' i bungim i kamap ol 'true balls' long wol bilong hos na long ol 'bend', na wanpela bilong ol i kamap long 'crown' i lusim wanpela spes. Yu ken makim proses long seksen na tiknes. Long wanpela 'permanent lining' bilong 20 i go inap 30 mm long wanwan taim, 'wet mix' i save givim gutpela 'thickness uniformity'; long sapot bilong sotpela taim, imejensi ripea na senis bilong seksen wantu tasol, 'dry mix' i save senis gut na i save kisim bikpela 'rebound'. Wet miks i gat tripela samting. Longpela bilong 'fiber' i no ken winim wanpela hap bilong hul bilong hos, olsem na 50 mm 'fiber' insait long 65 mm hos bai pasim. 'Accelerator dosage' i save bihainim 'seepage' long pes bilong ston, planti tumas i save mekim wanpela 'brittle layer' na liklik tumas i save larim em i pundaun, na long tupela rot 'fiber' i stop long wok. Putim 'nozzle' 1 i go 1.5 mita long pes na spreim stret; 'angled spray' i save stretim ol 'fiber' wantaim 'air stream' na kamapim wanpela 'anisotropic weak plane'. Ol i skelim 'energy absorption' long 'panel test' insait long EN 14488-3, na 'acceptance' em i eria aninit long 'load-deflection curve' na i no wanpela 'peak value' tasol, we kontrak i mas tokaut klia long en.
Pasin bilong kisim 'shotcrete fiber' i lukluk long tripela samting: 'dose', 'distribution uniformity' na 'flexural toughness'. Ol i save sekim mak bilong marasin long rot bilong wasim wanpela 'site sample' na skelim, insait long 'plus' o 'minus' 10%; wankain pasin long rot bilong putim 'coring' na sekim pes we ol i katim, we i mas soim olsem 'fiber' i spred wankain na i no gat ol 'fiber-free patches'; strong bilong en long 'beam test' we i stap insait long disain. Long model, diamita, longpela na rekomended dosis, tanel na maining seksen bilong 'steel fiber' prodak pes i listim ol wankain gret na dosis, we yu ken putim stret olsem wanpela teknikel aneks.
Tokim mipela long projek senario na ol samting yu nidim, na mipela bai painim stretpela solusen na givim yu wanpela kwot insait long 24 aua.
Kisim wanpela fri kwotKopa-pleted maikrowaia, kol draun huk end taip, gluim long lain, graun taip, 304 / 310S / 446 steinles stiel na melt-draun het-resistant faiba, UHPC spesel sintetik faiba, diamita 0.2 i go long 1.0 mm, longpela 6 i go long 60 mm, strong bilong 700 70 MPa, konten kavrej 0.5% i go long 2% volium reit na 30 i go long 268 kg/m3. Prodaksen i ken kamap bihainim ASTM A820 o EN 14889-1 na ol i ken givim ol ripot bilong sekim ol samting. Tripela kain paket i stap: ol katon, ol ton beg na ol bikpela samting. Ol tok bilong tred em i opsenel EXW / FOB / CIF / DDP.
Lainim long makim na givim ol 'steel fiber' →