K’a ta Prototype la ka taa Mass Production la: Ka i yɛrɛ tanga yɔrɔ ma min bɛ Changé

Industriw ka hakilinaw · Marisikalo tile 12, san 2023
Industriw ka hakilinawSɛnɛfɛnw dilanni ɲɛnabɔliFasaya

Sariyasen

Marisikalo tile 12, san 2023

Prototype stage bɛ dannaya san dilancogo kan. A dilanni dakun ka kan k’a lasegin musaka ni takt gɛlɛyaw kɔrɔ. Nin yɔrɔ in de la o fla bɛ Bɔ ɲɔgɔn na, ani fɛɛrɛ naani minnu bɛ fɔlisen yɔrɔ dɔ To a ni i Sɔnna min na, o ka Kɛ kelen ye.

Ba dɔ bɛ boli Sample ni Volume cɛ

Prototype stage bɛ yen walasa ka ɲininkaliw jaabi: yala structure bɛ bɛn wa, yala dimension bɛnnen don wa, yala material bɛ baara kɛ wa. O laɲini baara bɛ se ka kɛ sɔngɔba ye — da wulilenw cycle waatiw, baarakɛminɛn ɲumanw minnu bɛ sɔrɔ, taabolo sira sabatilenba. Production bɛ ɲininkali wɛrɛ kɛ: o nɔfɛko lasegin musaka ni takt dantigɛliw kɔnɔ. Laɲini fila ninnu bɛ ɲɔgɔn sɔsɔ cogo la, wa a bɛ se ka fɔ ko bɛnbaliya bɛɛ bɛ kɛ fɛnɲɛnamafagalan porogaramuw kɔnɔ, o bɛ kɛ yɔrɔ dɔ la tɛmɛsira kan. Misali in ka ɲɛtaa tɛ taa ni a bɛɛ ye abada dɔrɔn. Volume bɛ taabolo sira Changer, operateur, machine, tuma dɔw la boon.

Dɛsɛ cogoya saba de bɛ a fanba la. Datum shift : sample bɛ concentricity sɔrɔ aksidan duuru sigicogo kelen kan, o kɔfɛ volume bɛ wuli ka taa aksidan saba caman sigicogo la takt kama ani concentricity bɛ drifts quietly. Fɛnɲɛnɛma caman cili : misali bɛ baara kɛ ni bara dɔ ye min donna jamana kɔnɔ, hakɛ bɛ kɛ sokɔnɔna ɲɔgɔnna grade nɔ na ani tigɛ kɛcogo ni sanfɛla fini bɛ taa n’a ye. Baarakɛla caman cili : porogaramu in tun labɛnna ɛntɛrinɛti injiniyɛri kɔrɔ dɔ fɛ, o kɔfɛ, a tun bɛ di sufɛ baara dɔ ma ni mɔgɔ si ma segin ka paramɛtiriw sɛgɛsɛgɛ. Olu si tɛ ɲɛmajɔbaliya ye. U saba bɛɛ ye missing process ye.

Taabolo sɛbɛnni: Misali ka ɲɛtaa sɛbɛnni

Garadi kelen min bɛ se ka baara kɛ kosɛbɛ, o ye ka taabolo sɛbɛn ka sɔrɔ misali bɛ baara la hali bi. Kɛrɛnkɛrɛnnenya la: misali dicogo ka kan ka na ni fɛn dilanni dosiye ye, a man kan ka na ni yɔrɔw dɔrɔn ye. O dosiye ye taabolo sira karti ye (baarakɛcogo sinsinni, masin, fixturing, locating datum), CNC porogaramu ni baarakɛminɛnw lisɛli min kɔnɔ offsets ani cutting parameters bɛ yen, sɛgɛsɛgɛli sɛbɛnw ni sumanikɛcogo fɛɛrɛw ye key dimensions kama, ani material specification ni seereyaw. Nin dosiye in kelenpe de ye fanga ye a dilanni na, wa ni fɛn o fɛn bɛ Bɔ a la, o ka kan ka Tɛmɛ fɛn caman Changement (Yɛlɛma) fɛ.

Danfara min bɛ u ni ɲɔgɔn cɛ, o ka bon kosɛbɛ. Sɛbɛnniw dilanni kopiw ka bɔ jamana dɔnta dɔ la; baarakɛcogo min tɛ sɛbɛn ye, o b’a ɲini kurunba kura dɔ fɛ u k’a sɔrɔ kokura. Izini minnu bɛ ɲɔgɔn kan, olu bɛ misali kelen-kelenw ta, piloti boliw ani hakɛ bɔli mara izini kelen kɔnɔ, o la, taabolo sɛbɛnw bɛ tɛmɛ ɲɛnabɔli cakɛda kelen fɛ, wa danfara tɛ sɛgɛsɛgɛli injiniyɛri ni fɛn dilanni baarakɛlaw cɛ. Shenzhen-Huizhou sigicogo dɔ bɛ baara kɛ ni o kuntilenna kelen ye: Shenzhen ye sampling ni process review tigi ye, Huizhou ye volume ramp-up tigi ye, ani process data bɛ balo sistɛm kelen kɔnɔ sanni ka taa imɛri la.

Baarakɛminɛnw ni fɛnw sirilanw: Se ka fɛnw bila ɲɔgɔn na, a tɛ kɛ nɛgɛ dɔrɔn ye

Porozɛ minnu bɛ tali kɛ stamping, bending walima casting la, volume consistency bɛ bɔ baarakɛminɛnw ni fixtures cogoya de la kosɛbɛ. A ka c’a la, misali baarakɛminɛnw bɛ kɛ bolo la, wa u bɛ se ka tiɲɛni sɔrɔ ni fɛɛrɛtigi ŋana dɔ ka dɛmɛ ye. Sɛnɛfɛnw dilanni baarakɛminɛnw ka kan ka bɛnkan garanti a yɛrɛ ka jateminɛcogo n’a masinw kɛcogo ɲuman fɛ. O la, jiginni ka bɔ misali la ka taa fɛn dilanni na, o mago bɛ baarakɛminɛnw dicogo la cogo la min bɛ kɛ cogo la: tigɛcogo jatebɔcogo kura, ka springback musaka latilen, ka yɔrɔ sɔrɔli ni bilasirali kɛcogo labɛn, ani ka sabatili sabati piloti bolicogo dɔ kɔnɔ.

Ko min ka kan ka kɔlɔsi, o ye sample ni volume sigili ye izini fila kɔnɔ minnu tɛ kelen ye. Sample izini bɛ baarakɛminɛnw di a ma, ka jɔ yen; izini min bɛ u dilan, o b’u ciyɛn ta k’a sɔrɔ a ma tariku bɛnnen dɔn, wa a laban na, a tɛ se k’u Changer, wa a tɛ sɔn k’u to yen. Baarakɛminɛnw dilanni n’u dilanni so kɔnɔ, o de ye ko latigɛlen ye yan — baara kura, kɔrɔbɔli digicogo ani sɛbɛn fɔlɔ dantigɛli bɛɛ bɛ kɛ butiki kelen kɔnɔ, o la, iterasiyɔn bɛ suman lɛrɛw kɔnɔ sanni dɔgɔkunw ka kɛ. Fɛnɲɛnɛma jɛkuluw fɛ, baarakɛminɛnw seko farali feerekɛlaw ka filɛri kan, o bɛ nɔ bɔ kosɛbɛ ka tɛmɛn ka bɛnkan kɛ izini fila ni ɲɔgɔn cɛ tiɲɛ kɔfɛ.

Taabolo seko: K’a ta barokun fɔlɔ la ka se barokun bɛɛ ma

Barokun fɔlɔ min bɛ tɛmɛ, o b’a jira dɔrɔn ko o kɛcogo bɛ se ka kɛ yɔrɔ ɲuman ye. Barokun tɛmɛnen bɛɛ, o de b’a Jira ko taabolo bɛ fanga la. Ɛntɛrinɛti b’o jira ni taabolo seko jiralan ye, n’o ye Cpk ye: ka hakɛ jɔnjɔnw misali dɔ suman k’a lajɛ ni tilali sigilen bɛ muɲuli sira kɔnɔ ni margin to spare ye. A ka c’a la, wajibi min bɛ kɛ, o ye Cpk ye min ka dɔgɔn ni 1,33 ye jogo jɔnjɔnw na, ka wuli ka se 1,67 ma walima ka tɛmɛ o kan lakana-ko gɛlɛnw walima fɛn minnu bɛ bɛn kosɛbɛ. Taabolo min bɛ duguma, o bɛna bɔnɛ a yɛrɛ la k’a sɔrɔ a ma kɛ cogo si la a dilanni na hali ni barokun fɔlɔ tun dafalen don.

Barokun sɛgɛsɛgɛli rapɔɔri fɔlɔ, n’o ye FAI ye, o ye nin bɛ jigin cogo min na papiye kan : ja kan yɔrɔ koloma bɛɛ suman fɛn kelen-kelen bɛɛ la, ni nafa lakikaw ye, tɛmɛsira-dɛsɛ kiritigɛ ani minɛn min bɛ kɛ, o bɛ sɛbɛn dɔ bɔ min bɛ se ka tugu ɲɔgɔn kɔ. PPAP sitɛmu min bɛ mobili yɔrɔw la, o jɔlen bɛ o hakilina in de kan tigitigi — ka da bololabaarakɛla kelen-kelen bɛɛ la, nka k’a jira ni sɛbɛnw ye ko taabolo sabatilen don. Ka feerekɛla dɔ sugandi ni PPAP ni ISO9001 sitɛmuw ye, tiɲɛ na, o ye asiransi sanni ye walasa ka fɛn dilanni kɛ cogo kelen na. N’a sɔrɔ aw mago tɛ PPAP foroko dafalen na, nka aw bɛ se ka baarakɛcogo seko kunnafoniw ɲini fɛn kolomaw kan, o nafa ka bon ka tɛmɛ daɲɛw hakili sigicogo bɛɛ kan.

Porogaramu bɛ se ka tugu ɲɔgɔn kɔ cogo min na

O lajɛli ka kɛ waatibolodalen ye : misali ta waati, aw bɛ taabolo sɛbɛnw ni sɛgɛsɛgɛli sɛbɛnw dafa ɲɔgɔn fɛ, k’u di ni yɔrɔw ye. Ni aw ye a sɔrɔ, aw bɛ dilancogo tiɲɛni boli misaliw kan; ni sigicogo ni a bɛnnen donna, aw bɛ taa piloti boli la min bɛ baara kɛ ni fɛn dilanni taabolo ye, fɛn dilanni baarakɛminɛnw ani fɛn dilanni baarakɛlaw, wa min ka kan ka kɛ ni sɛbɛn fɔlɔ sɛgɛsɛgɛli ye ani baarakɛcogo seko jateminɛ ye fɛn kolomaw kan. Piloti tɛmɛnnen kɔfɛ dɔrɔn, kuma ka kan ka kɛ volume ramp-up kan, ani ramp-up waati la, ka control points kelenw mara ani data-recording fɛɛrɛ kelen minnu bɛ kɛ sampling (sampling) waati la. Taabolo caman cili fɛn o fɛn — fɛnw caman cili, masinw caman cili, baarakɛminɛnw ladilanni — o bɛ segin ka jateminɛ kɛ sanni ka ladɔnniya daɲɛw fɛ.

O ɲɔgɔndan in yɔrɔ min ka gɛlɛn kosɛbɛ, o tɛ fɛɛrɛko ye. O ye ni feerekɛla bɛna baara kɛ ka kɛɲɛ n’o fɔcogo ye hali dɔɔnin. Jiginni kelen nafa ka bon yan tigitigi bawo izini kelen de bɛ baara kɛ ka bɔ misali kelen na ka se hakɛ bɔli ma : dusudon ni fɛɛrɛ fila bɛɛ b’a bolo walasa ka bɛnkan ta sira bɛɛ fɛ, bawo mɔgɔ filanan tɛ yen min bɛ se ka gɛlɛya in da a kan. Jamana kɔkan fɛnɲɛnamafagalan jɛkuluw fɛ, o jatebɔcogo kelen in fana bɛ waatibolodacogo, fɛnw dilanbagaw ni ɲɔgɔn cɛ jɛkafɔ bɔ yen. Curated supplier platforms b’a to i ka filɛri kɛ processus seko kan — sheet metal bending, stamping, CNC milling and turning, grinding and polishing, in-house tooling — ani quality systems kan i n’a fɔ PPAP ani ISO9001, o la, bɛnkan bɛ se ka sɛbɛn jɛkafɔ hukumu kɔnɔ kabini baro fɔlɔ.

DFM, Prototyping rapide ani Handover ka Volume

A ka c’a la, prototyping teliya bɛ feere i n’a fɔ teliya baarakɛminɛn, nka a bɔli yɛrɛ ye kunnafoni ye. Prototype min bɛ Bɔ tile duuru kɔnɔ, o b’a Fɔ i ye ni jateminɛ bɛ ɲɔgɔn Sɔrɔ; dilancogo dɔ (DFM) seginnkanni b’a fɔ i ye n’a bɛ se ka dilan ni musaka laɲininen ye. O fila ye ɲɔgɔn ta ye : ka DFM seginnkanni kɛ sani prototype ka tigɛ, o la prototype bɛ taabolo jira kaban min bɛna kɛ production yɔrɔ ye. Ekipu minnu bɛ prototype fɔlɔ kɛ ka ɲininkali kɛ fɛn dilanni na o kɔfɛ, olu ka teli ka kalan kelen sara siɲɛ fila — siɲɛ kelen prototype kɔnɔ, siɲɛ kelen baarakɛminɛnw na.

Masina baara min bɛ kɛ ka kɛɲɛ ni mɔgɔw sago ye, n’o bɛ ja dɔrɔn de kɛ, o bɛna i ye min ɲini tigitigi, o bɛna o di, gɛlɛyaw fana sen bɛ o la. Nafa min bɛ yen o bɛ kɔsegin : nin kogo in ka fin kojugu i ye min kofɔ, o bɔrɔ in mago bɛ nkɔni radiyali la, o datum tɛ se ka sɔrɔ setup kelen kɔnɔ. O feedback loop de bɛ fɛnw ta ka bɔ sample kelen na ka don masin yɔrɔw porogaramu kɔnɔ, wa a nafa ka bon kosɛbɛ mobili yɔrɔw baara la, yɔrɔ min na fɛn caman Changement PPAP kɔfɛ, o musaka ka bon kosɛbɛ ka tɛmɛ commentaire kan ka kɔn tigɛ fɔlɔ ɲɛ. O fana ye dakun ye, OEM porogaramu dɔ bɛ daminɛ ka IATF 16949 sɛbɛnw ɲini ani MOQ fɔlen seginnkanni kelen-kelen bɛɛ la, bawo hakɛ layidu bɛ taabolo sira Changer — wa a dilabaga min y’a kɔrɔta DFM waati la, o de bɛ se ka sɔngɔ minɛ hali bi.

Aw mago bɛ Furakɛcogo la min bɛ kɛ ka kɛɲɛ ni mɔgɔw sago ye wa?

Aw ye aw ka poroze kɛcogo n’a wajibiyalenw fɔ an ye, an bɛna fura ɲuman bɛn ɲɔgɔn ma ani ka quotation di sanga 24 kɔnɔ.

Aw ye Quote Gratuit sɔrɔ

Aw ye yɔrɔw dilancogo tigitigiw dilanbagaw ka kunnafoniw lajɛ

CNC milling and turning, sheet metal bending and stamping, grinding and polishing, izini in bɛ n’a yɛrɛ ka mɔbili dilanni n’a dilanni seko ye, ani a dafalen don yɔrɔ kelen na k’a ta prototyping kelen na ka se jama dilanni ma. Shenzhen ni Huizhou bɛ ɲɔgɔn na, u bɛ dɛmɛ don ladamuni na ka da jaw ni misaliw kan. Jago sariyaw ye EXW / FOB / CIF / DDP ye minnu bɛ se ka kɛ, wa a bɛ ni PPAP ni ISO9001 jogoɲumanya siratigɛ seereyaw ye.

Aw ye kunnafoni sɔrɔ precision parts customization solutions kan →