Automotive Parts Testing and Intelligent Assembly Equipment

Fatigue testing · intelligent assembly line · full-process data tracing
Tensioner fatigue testingIntelligent assembly lineData tracing system

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Product Overview

The manufacturer, supported by FangService for overseas expansion, is a high-tech enterprise integrating R&D, manufacturing, and sales, with long-term focus on non-standard equipment in automation control, machinery manufacturing, and refrigeration/air-conditioning. Customized automotive parts testing and intelligent assembly equipment can be provided per customer requirements, covering tensioners, shock-absorber bearings, hub units, hydraulic release bearings and other assemblies, as well as sunroof curtain and aging & performance testing systems.

Testing and Inspection

Focused on fatigue durability and combined working-condition validation of critical automotive parts. Main equipment includes universal tensioner comprehensive-condition durability testers, hydraulic release bearing comprehensive-condition durability testers, shock-absorber bearing multi-function detectors, hub-unit comprehensive-condition durability testers, high/medium/low-pressure sealing testers, and vibration & drop testers.

Complex conditionsCovers environments such as high/low temperature, dust, salt corrosion (sludge), humid heat, and wastewater, to evaluate fatigue, durability, and sealing under realistic conditions.
Real-time monitoringCollects and displays real-time parameters including temperature, chamber temperature, torque, axial/radial load, vibration, spindle speed, and wastewater flow & pressure.
Parallel stationsCan test two tensioner assemblies or 8 tensioner products simultaneously, improving validation efficiency.
Curve plottingAll data can be plotted in real time via curves, facilitating trend analysis and fault localization.

Passenger-car engine tensioner durability-life test machine.Mainly simulates the durability of the tensioner under high-temperature and high-speed test conditions. Temperature range: room temperature ~120°c. Speed range: 3000RPM

Passenger-car engine timing tensioner durability-life test machine.Mainly simulates the durability of the tensioner under high-temperature and high-speed test conditions. Temperature range: room temperature ~120°c. Speed range: 3000RPM

Assembly Line

The automatic tensioner assembly line effectively controls production tempo, process parameters, quality, and consistency, achieving parameter monitoring and traceability. Main units include servo idler press, servo assembly machine, riveting torque tester, drilling/tapping/milling machine, bolt tightening & height measuring machine, error-proof weighing & marking machine, electric servo press, and automatic bolt-tightening assembly machine.

Servo pressingPrecise control of load, position, speed, and time optimizes the pressing process and tempo; real-time monitoring prevents part damage and accidents.
Energy savingServo motor drive consumes only 10%–20% of the energy of ordinary pneumatic or hydraulic systems.
Multiple modesThe equipment has three operating modes: fully automatic, semi-automatic, and manual adjustment, flexible for both small batches and mass production.
Error-proofing and judgmentThe tightening wrench detects and judges in real time per the set torque; non-conforming parts trigger acoustic/visual alarms and lock the next step.

Visual leak-free press assembly.Monitors the whole press process and supports pressure and displacement curve display. Pressure range 0-5T, pressure accuracy ±1%, displacement accuracy ±0.01MM. The vision camera prevents operators from missing parts into the tensioner assembly; the machine starts only after photo confirmation before pressing.

Commercial-vehicle axle air-spring installation equipment.Controls the tightening torque and compression of the air-spring bolts. Tightening torque range 0-100NM, accuracy ±1NM. Worktable space 0-1000MM, compatible with 95% of air-spring assemblies on the market.

Passenger-car timing tensioner assembly equipment.Uses servo cylinders for pressing and riveting. Pressure range: 0-5T, accuracy: ±1%. Displacement range: 0–200MM, accuracy: ±0.01MM, rotation angle: 360 degrees, accuracy 1%.

Bearing precision press-assembly equipment.Monitors the whole press process and supports pressure and displacement curve display. Pressure range: 0-5T (pressure can be customized per process, not limited to 5T). Pressure accuracy: ±1%. Displacement accuracy: ±0.01MM. After pressing, displacement and force are auto-saved.

Data Tracing

This system meets the requirements of major domestic OEMs: every product coming off the line can be traced to prevent unjustified claims by OEMs; by scanning the QR code on the product with a scanner, data is displayed in real time and compliance is judged immediately. The system has power-failure memory, automatic protection, and fault alarm, and exports data via USB drive.

Tracing objectEvery product off the line (including key parameters such as press height, torque, vibration, weight)
Data collectionFull monitoring of press pressure & displacement, torque & damping, parallelism, self-weight, etc.
Judgment methodReal-time data display upon scanning, automatic pass/fail judgment with counting
Data storageExport via USB drive, convenient for OEM audit and claim evidence

Company Information

Company nameManufacturer supported by FangService for overseas expansion
Headquarters addressShaoxing, Zhejiang, China
Email[email protected]
WebsiteClick here to visit

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